Fully Automated Pouch Battery Module Line for Energy Storage
Achieve high-efficiency and high-precision production of pouch battery modules with our fully automated assembly line — optimized for scalable, consistent output in energy storage applications, including renewable power systems and industrial backup solutions.
Products
EV Pouch Battery Module PACK Line
· End-to-End Automation for Streamlined Module Assembly.
· Robotic Stacking with ±0.1 mm Precision.
· Compatible with Multiple ESS Pouch Cell Designs.
· Intelligent Vision Inspection & Real-Time Data Logging.
· Modular Layout for Fast Scaling & Upgrades.
· Integrated Laser Welding with Real-Time Quality Monitoring.
Technical Overview: EV Pouch Battery Module PACK Line
EV Pouch Battery Module PACK Line is built for scalable, high-precision manufacturing of pouch-based energy storage modules. With end-to-end automation and adaptive process control, it delivers consistent quality, maximum efficiency, and full traceability across every production stage.
High Precision Assembly
Robotic stacking, laser welding, and intelligent alignment systems ensure ±0.1 mm accuracy throughout the entire process.
Modular, Scalable Architecture
Flexible layout supports fast capacity expansion and adapts easily to different pouch cell sizes or pack configurations.
End-to-End Smart Automation
From cell sorting to final inspection, all stations are integrated for seamless operation with minimal human intervention.
Real-Time Quality Control
AI-powered visual inspection and real-time defect monitoring enhance consistency and enable fast response to anomalies.
Designed for ESS Demands
Engineered specifically for energy storage applications, supporting both liquid and air-cooled thermal management systems.
Production Process Flow
01.
Automatic Cell Feeding
Cells are automatically fed into the production line for accurate and efficient processing.
02.
Barcode Scanning, OCV Testing
Cells are scanned and tested for open circuit voltage (OCV) to ensure quality.
03.
Cell Rotation for Voltage Error Correction
Cells with voltage anomalies are rotated to correct positioning before further processing.
04.
Cell Flipping for Barcode Error Correction
Cells with barcode reading errors are flipped to enable proper scanning and traceability.
05.
Tab Shaping
Cell tabs are precisely shaped for optimal welding alignment.
06.
Tab Cutting
Excess tab length is trimmed for uniformity and welding accuracy.
07.
Length Measurement
Cell dimensions are measured to verify compliance with design specifications.
08.
NG Cell Rejection
Defective cells are automatically removed from the line to maintain production quality.
09.
Cell Taping
Protective adhesive tape is applied to ensure insulation and mechanical stability.
10.
Polarity Check & Stacking
Cell polarity is verified before precise stacking into module assemblies.
11.
Automatic Module Loading
Stacked cells are loaded into the module assembly station.
12.
Busbar Installation
Busbars are installed to connect cells, enabling efficient current flow.
13.
Busbar Bending & Leveling
Busbars are bent and leveled to ensure consistent alignment and connectivity.
14.
Manual Quality Inspection
Critical components are visually inspected to confirm assembly integrity.
15.
Tab Welding
Cell tabs are welded for secure electrical connections.
16.
Post-Weld Quality Check
Weld seams are inspected to ensure strength and conductivity.
17.
DCR & Voltage Drop Testing
Direct current resistance and voltage drop tests verify electrical performance.
18.
NG Module Rejection
Modules failing electrical tests are rejected from the production line.
19.
FPC & Temperature Sensor Installation
Flexible printed circuits and temperature sensors are installed for monitoring and control.
20.
Communication Testing
Data communication functions are tested for reliability and accuracy.
21.
Protective Cover Installation
Protective covers are mounted to safeguard critical components.
22.
Lower Cover Gluing & Inspection
Adhesive is applied to the lower cover and checked for proper sealing.
23.
Lower Cover Assembly
The lower cover is attached to the module housing with precision.
24.
Module Gluing & Inspection
Structural adhesive is applied to the module, followed by quality inspection.
25.
Front & Rear Cover Installation
Front and rear covers are assembled to complete the enclosure.
26.
Upper Cover Assembly
The upper cover is mounted to seal the module housing.
27.
Laser Marking on Upper Cover
Unique identification codes are laser-marked for traceability.
28.
Case Welding
Module casing is welded along the top, sides, and bottom for complete sealing.
29.
Final Electrical & Safety Testing
Post-weld inspections include insulation withstand voltage tests to ensure safety.
30.
Terminal Cover Installation & Final Inspection
Terminal covers are installed, dimensions checked, and modules weighed before delivery.
Let’s Build Smarter Energy Solutions Together
HYLASER specializes in delivering complete energy solutions — from lithium battery module PACK production lines to commercial energy storage systems and battery module components. We are committed to providing responsive technical support and customized services for industrial and commercial clients worldwide. Whether you planning a new production facility, upgrading energy infrastructure, or sourcing high-performance components, our team is here to support every step of your journey.
With HYLASER, you can benefit from:
End-to-End Engineering
From layout planning to system integration, we deliver full technical support.
Efficient Storage Solutions
Improve energy efficiency and lower operational costs.
One-Stop Component Supply
All essential battery module accessories, from steel belts to CCS, in one place.
Global Service Capability
Fast-response support covering both domestic and international projects.